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Troubleshooting Guide for CYCLE-TAINER Solvent Delivery Systems

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Question
What should I do if I have a problem with a CYCLE-TAINER system?
Answer
If any components of a CYCLE-TAINER system malfunction refer to the table below or contact the Technical Service Department at AskAvantor or by calling 1-800-582-2537.

Some common situations are provided below. Please click on the following link to download PDF version:  CYCLE-TAINER Troubleshooting Guide
ProblemCaused byResolution
Product flow problemsNo or low product flowNo or low inert gas supplyCheck the pressure gauges on gas cylinder or source to ensure an adequate supply is available. Replace the gas tank, if needed.
Product flow problemsNo or low product flowGas or solvent supply valves closedCheck to ensure the gas and solvent valves in your system are open. Open the valves, if needed.
Product flow problemsNo or low product flowPressure regulator malfunctionCheck both the inlet and outlet pressures on all solvent and gas regulators. Adjust pressure regulator controls. If adequate pressure is seen on inlet side of regulator and outlet pressure does not respond to adjustment, repair or replace regulator.
Product flow problemsNo or low product flowObstruction in solvent linesVerify the solvent flow at various points throughout your plumbing system. Start with a point closest to the container and work your way toward the dispensing area. This will help you pinpoint the area that is obstructed. Repair or replace and obstructed tubing and/or pipes.
Product flow problemsNo or low product flowMalfunctioning Pressure Relief Valve or Rupture Disk AssemblyCheck to see if gas is leaking from the PRV or PRDA. If gas is leaking from these areas turn the gas supply off and contact Avantor Technical Service Department for assistance.
Product flow problemsGas, instead of solvent, is discharged from the container dispenserEmpty CYCLE-TAINER containerCheck to see if there is any solvent left in the container. If it is empty, replace the empty container with a full container.
Product flow problemsExcessive gas bubbles in product supply linesOutgassing of dissolved gas from the solventPressurize and dispense product from the CYCLE-TAINER containers at the same temperature as the end use. Cool temperatures at a storage and pressurization point promote higher gas solution. This can result in outgassing (bubbles) at a warmer end use location.
Incorrect container instrument readingsVolume readings are erratic or display is blank on the Liquid Level Indicator (LLI) cubeIncompatible LLI cube for the containerCheck the label on the front of the LLI to see which container type (C or S) the cube is designed for. If the label says S, then a type S container must be used. If the cube is labeled type C, then it should only be used with a type C container.
Incorrect container instrument readingsVolume readings are erratic or display is blank on the LLIPoor plug connectionCheck to ensure male and female connectors on the container and LLI signal line are properly mated. Reconnect the cable, if needed, to re-secure the connection.
Incorrect container instrument readingsVolume readings are erratic or display is blank on the LLIBent pins on the LLI cableCheck to ensure male connectors on the LLI signal line are not bent or broken. If they are bent or broken, please call Avantor Customer Service at 1-800-582-2537 for a replacement.
Incorrect container instrument readingsVolume readings are erratic or display is blank on the LLIDead batteriesOpen the Indicator by unscrewing the four recessed screws on the front panel. Replace the two batteries with 9-volt alkaline batteries. Caution: Do not tamper with or remove electronic chip from its holder. Reattach front panel.
Incorrect container instrument readingsPressure gauge reads zero upon container receiptConditions during transitContainer is shipped with a blanket of high purity gas on the solvent. Gas going into solution and temperature fluctuations during transit may cause the gauge to read near zero (0). The solvent integrity will be maintained as long as the container will hold pressure upon use.
Incorrect container instrument readingsPressure gauge reads zero upon applying gas to the containerVariousRefer to "product flow problems" above.
Quick-connect problemsQuick-connects will not easily connect or will not connect at allVapor lockHydroscopic pressure between the valve and the male stem may have built up. Open the valve and let the container sit a few minutes. Then try to reconnect the quick-connects.
Container malfunctionQuick-connects or container valves malfunction or leakDefective or broken part or accessoryContact Avantor Customer Service to obtain assistance with returning the container for repair.
Container malfunctionContainer pressure relief valve malfunctioning or leakingDefective or broken part or accessoryContact Avantor Customer Service to obtain assistance with returning the container for repair.
Container malfunctionQuality seals are broken or missing upon receipt of the containerDefective or broken part or accessoryContact Avantor Customer Service to obtain assistance with returning the container for repair.
KeywordsCTS, Lit # 9140 V1-14

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